Jet-based PWC® technology delivers more than a 95% reduction in water production while restoring zonal isolation in the smallest casing size ever treated, achieved using the HydraCT™ PWC® method.


AT A GLANCE

Scope:

Water shut-off in a zonal isolation applicatin with HydraWell´s PWC® method


CLIENT CHALLENGE

The operator, Vermilion Energy, needed a solution that could:

  • Shut off unwanted water production from a lower reservoir zone
  • Restore zonal isolation in a compromised cement sheath
  • Avoid rotation dependency issues in a deviated and constrained well environment
  • Minimise risk of further formation damage during intervention

Traditional methods such as section milling or cement squeeze were less suitable due to complexity, risk, and uncertainty in achieving a reliable long-term barrier in this well architecture.

“This operation shows how far jet-based PWC® technology has evolved. Achieving zonal isolation in a 4-1/2” casing demonstrates the flexibility of HydraCT™ and opens the door to solving integrity challenges in wells previously considered too constrained.”
-
Erlend Engelsgjerd, CCO HydraWell

 


BACKGROUND

A mature gas well, onshore in the Netherlands was producing water, ranging from 100 - 200 m³/day. The water production was a consequence of insufficient cement coverage from the primary cementing job behind the 4-1/2” casing in an 8-1/2” hole, allowing communication with a lower water-bearing reservoir zone.

With production efficiency below par and the well’s future value at risk, leaving it in its current state was no longer viable.


HYDRAWELL SOLUTION

A jet-based Perforate, Wash, and Cement (PWC®) operation was selected using the HydraCT™ rigless perf wash cement system.

Although originally designed for coiled tubing deployment, the HydraCT™ tool can also be run using drillpipe, demonstrating its operational flexibility. The tool uses a self-propelled, flow-activated jetting head with a viscous brake controlling downhole RPM. This made HydraCT™ the ideal solution suitable for the well conditions, where no rotation of the workstring was required.

HydraCT™ offered:

  • Jet-based system enabled high-energy annular cleaning and superior displacement
  • Turbulent flow improved debris removal and cement placement efficiency
  • Independent rotation removed reliance on surface pipe movement
  • Compatible with restricted internal diameters
  • Viscous brake provided controlled downhole RPM
  • Improved predictability in fluid placement and ECD management
  • Reduced risk of formation damage or losses during execution

The operation followed the standard PWC® sequence in the smallest casing size ever in a PWC® application, and the first onshore deployment of this nature for the operator.

 

RESULTS & BENEFITS

The operation was executed successfully across all phases, achieving full zonal isolation. Post-job monitoring confirmed a significant reduction in water production:

  • Before intervention: 100–200 m³/day
  • After intervention: ~2 m³/day

Key outcomes

  • Restoration of well integrity, extending the productive life cycle of the asset
  • Reduced operational burden associated with produced water handling
  • Enabled improved gas production potential following intervention
  • Demonstrated flexibility of HydraCT™ system for drillpipe-conveyed operations

The intervention also reinforced the value of PWC® as a method not only for plug and abandonment applications, but for restoring well integrity in producing wells by repairing original cement sheath failure.

 

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